Honda Magna V65 (VF1100C) Shop Manual

• Front Cover
  • Table of Contents
  • Advisory
  • Chapter 1 - General Information
    • Model Identification
    • Specifications
    • Specifications (cont.)
    • Torque Values
    • Torque Values (cont.)
    • Special Tools
    • Common Tools
    • Cable and Harness Routing
    • Cable and Harness Routing (cont.)
    • Cable and Harness Routing (cont.)
    • Cable and Harness Routing (cont.)
    • Cable and Harness Routing After '85
    • Cable and Harness Routing After '85(cont.)
    • Cable and Harness Routing After '85(cont.)
    • Cable and Harness Routing After '85 Calif.
    • Emission Control System
    • '84 Evaporative Emission Control Calif.
    • Noise Emission Control
  • Chapter 2 - Lubrication
    • Lubrication Diagram
    • Troubleshooting
    • Oil Level and Filter Change
    • Oil Strainer and Pressure Check
    • Oil Pump
    • Oil Pump Disassembly
    • Oil Pump Disassembly (cont.)
    • Oil Pump Assembly
    • Oil Pump Installation
    • Final Drive Oil
    • Lubrication Points
  • Chapter 3 - Maintenance
    • Specifications
    • Maintenance Schedule '83-'85
    • Maintenance Schedule after '85
    • Fuel Lines and Filter
    • Throttle Operation
    • Choke and Air Cleaner
    • Breather and Spark Plugs
    • Ignition and Valve Clearance
    • Valve Clearance (cont.)
    • Valve Clearance after '85
    • Valve Clearance (cont.)
    • Valve Clearance (cont.)
    • Carburetor Synchronization
    • Carburetor Idle Speed
    • Radiator, Coolant and Hoses
    • Compression and Evaporative Emission Control
    • Battery, Brake Fluid and Front Brake Lever
    • Brake System and Pad Wear
    • Brake Light Switch, Headlight Aim and Clutch
    • Clutch Lever, Side Stand and Suspension
    • Suspension and Anti-Dive
    • Wheels and Steering Head Bearings
  • Chapter 4 - Fuel System
    • Fuel System Diagram
    • Troubleshooting
    • Carburetor Removal
    • Carburetor Removal (cont.)
    • Vacuum Chamber
    • Float Chamber
    • Float Level and Jets
    • Pilot Screw
    • Pilot Screw Installation
    • Carburetor Separation
    • Carburetor Separation (cont.)
    • Carburetor Assembly
    • Carburetor Assembly (cont.)
    • Carburetor Assembly (cont.)
    • Carburetor Bench Synchronization
    • Carburetor Installation and Pilot Screw Adjust
    • Fuel Tank and Auxiliary Fuel Tank
    • Air Cleaner and Fuel Pump
    • High Altitude Adjustment
    • Evaporative Emission Control System (calif. only)
    • Air Vent Control Valve (after '84 calif. only)
    • Air Vent Control Valve (cont.)
  • Chapter 5 - Engine Removal/Installation
    • Engine Diagram
    • Engine Removal
    • Engine Removal (cont.)
    • Engine Removal (cont.)
    • Engine Installation
    • Engine Installation (cont.)
  • Chapter 6 - Cooling System
    • Cooling System Diagram
    • System Testing
    • Coolant Replacement
    • Thermostat
    • Thermostat (cont.)
    • Radiator/Cooling Fan
    • Radiator/Cooling Fan Disassembly
    • Radiator Inspection
    • Radiator Assembly/Installation
    • Water Pump
    • Water Pump Inspection/Installation
    • Water Pump Installation (cont.)
  • Chapter 7 - Clutch
    • Clutch Hydraulics Diagram
    • Clutch Diagram
    • Troubleshooting
    • Hydraulic Fluid Replacement/Bleeding
    • Hydraulic Fluid Bleeding (cont.)
    • Clutch Master Cylinder
    • Clutch Master Cylinder/Piston Inspection
    • Clutch Master Cylinder Assembly/Slave Cylinder
    • Clutch Slave Cylinder
    • Clutch Slave Cylinder/Piston Inspection
    • Clutch Cover Removal/Starter Clutch Disassembly
    • Starter Clutch Disassembly (cont.)
    • Starter Driven Gear Inspection/Clutch Disassembly
    • Clutch Disassembly (cont.)
    • Clutch Outer Inspection
    • Clutch Outer Guide/Spring/Disc
    • Clutch Plate/One Way Clutch Inspection
    • Clutch Assembly
    • Clutch Assembly (cont.)
    • Clutch Assembly (cont.)
    • Clutch Assembly (cont.)
    • Starter Clutch Assembly
    • Starter Clutch Assembly (cont.)
    • Clutch Cover Installation
  • Chapter 8 - Gearshift Linkage
    • Shift Linkage Diagram
    • Shift Linkage Removal
    • Shift Linkage Removal (cont.)
    • Shift Linkage Installation
    • Shift Linkage Installation (cont.)
    • Shift Linkage Installation (cont.)
  • Chapter 9 - Alternator
    • Alternator Diagram
    • Flywheel Removal
    • Stator Removal/Installation
    • Flywheel Installation
  • Chapter 10 - Cylinder Head/Valve
    • Head Diagram
    • Torque Values/Troubleshooting
    • Camshaft Removal
    • Camshaft Removal (cont.)
    • Camshaft/Cam Holder Inspection/Camshaft Runout
    • Cam Inspection
    • Cylinder Head Removal
    • Cylinder Head Removal (cont.)
    • Cam Chain Guide/Tensioner Inspection/Head Disassembly
    • Cylinder Head Disassembly/Inspection
    • Rocker Arm/Shaft/Spring Inspection
    • Valve Stem To Guide Clearance
    • Valve Guide Replacement
    • Valve Seat Inspection/Refacing
    • Cylinder Head Assembly
    • Cylinder Head Installation
    • Cylinder Head Installation (cont. - Cam Chain Tensioner)
    • Cylinder Head Installation (cont. - Oil Pipe)
    • Camshaft Installation
    • Camshaft Installation (cont.)
    • Camshaft Installation (cont.)
    • Front Cylinder Head
    • Front/Rear Cylinders
    • Rear Cylinder
  • Chapter 11 - Crankcase
    • Crankcase Diagram
    • Crankcase Disassembly
    • Crankcase Assembly
    • Crankcase Assembly (cont. - Transmission)
    • Crankcase Assembly (cont. - Mating Halves)
    • Crankcase Assembly (cont. - Drive Case)
  • Chapter 12 - Crankshaft/Piston
    • Crankshaft Diagram
    • Troubleshooting
    • Connecting Rod Removal
    • Piston Removal
    • Piston/Piston Ring Inspection
    • Piston/Piston Pin Inspection
    • Crankshaft Removal
    • Bearing Inspection
    • Main Bearings
    • Bearing Selection
    • Main Bearing Selection
    • Crankshaft/Piston and Rod Installation
    • Piston and Rod Installation (cont.)
    • Piston and Rod Installation (cont.)
    • Piston and Rod Installation (cont.)
  • Chapter 13 - Transmission
    • Transmission Diagram
    • Torque Values/Troubleshooting
    • Transmission Disassembly
    • Transmission Inspection
    • Drive Gear Removal
    • Countershaft/Bearing Replacement
    • Countershaft Installation
    • Countershaft Installation (cont.)
    • Output Driven Gear Removal
    • Output Driven Gear Bearing Replacement
    • Output Driven Gear Installation
    • Output Driven Gear Installation (cont.)
    • Output Driven Gear Case Bearing Replacement
    • Gear Tooth Contact Pattern Check
    • Backlash Inspection
    • Backlash Inspection (cont.)
    • Countershaft Inspection
    • Shift Fork And Shift Drum
    • Shift Fork And Shift Drum Inspection
    • Shift Fork And Shift Drum Installation
    • Transmission Assembly
    • Countershaft
    • Lower Crankcase Installation
  • Chapter 14 - Drive Train
    • Drive Train Diagram
    • Troubleshooting
    • Final Drive Removal/Driveshaft
    • Final Drive Removal/Driveshaft (cont.)
    • Damper/Spring/Assembly
    • Final Drive Gear
    • Ring Gear Bearing Removal/Oil Seal Replacement/Pinion Gear Removal
    • Pinion Gear Removal (cont.)
    • Pinion Bearing Removal/Oil Seal Replacement
    • Case Bearing/Oil Seal Replacement
    • Breather Hole Cleaning/Pinion Assembly
    • Ring Gear Assembly
    • Ring Gear Assembly (cont.)
    • Gear Tooth Contact Pattern Check
    • Gear Tooth Contact Pattern Check (cont.)
    • Backlash Inspection
    • Pinion Joint Installation
    • Final Drive Installation
    • Final Drive Installation (cont.)
  • Chapter 15 - Front Wheel/Suspension
    • Front Wheel/Suspension Diagram
    • Troubleshooting
    • Fuse/Coupler Box Cover
    • Headlight Removal/Installation
    • Headlight Case/Bracket Removal/Installation
    • Instruments
    • Instrument Removal/Disassembly
    • Instrument Assembly/Installation
    • Ignition Switch Removal/Installation/Disassembly/Assembly
    • Ignition Switch Removal/Installation/Disassembly/Assembly (after '85)
    • Handlebars
    • Handlebar Removal/Detail
    • Handlebar Installation
    • Handlebar Assembly/Detail
    • Handlebar Removal/Installation (after '85)
    • Handlebar Removal/Installation (after '85 cont.)
    • Handlebar Installation (after '85 cont.)
    • Front Wheel
    • Front Wheel Disassembly
    • Front Wheel/Bearing/Axle Inspection
    • Front Wheel Assembly
    • Front Wheel Assembly (cont.)
    • Front Wheel Installation
    • Front Wheel Installation (cont.)
    • Front Forks/Removal
    • Front Forks/Removal (cont.)
    • Front Forks/Disassembly
    • Front Forks/Disassembly (cont.)
    • Front Forks/Disassembly (cont.)
    • Front Forks/Inspection
    • Bushing/Backup Ring/Anti-Dive Case
    • Anti-Dive Piston/Boot
    • Front Forks/Assembly
    • Front Forks/Assembly (cont.)
    • Front Forks/Assembly (cont.)
    • Front Forks/Installation
    • Front Forks/Installation (cont.)
    • Steering Stem/Removal
    • Steering Stem/Bearing Replacement
    • Steering Stem/Bearing Replacement (cont.)
    • Steering Stem/Installation
    • Steering Stem/Installation (cont.)
    • Steering Stem/Installation (cont.)
    • Steering Head Bearing Preload
  • Chapter 16 - Rear Wheel/Suspension
    • Rear Suspension Diagram
    • Troubleshooting
    • Rear Wheel/Removal
    • Rear Wheel/Inspection
    • Rear Wheel/Disassembly
    • Rear Wheel/Assembly
    • Rear Wheel/Assembly (cont.)
    • Rear Wheel/Installation
    • Shock Absorber
    • Shock Absorber/Disassembly
    • Shock Absorber/Spring Free Length
    • Shock Absorber/Assembly
    • Shock Absorber/Installation
    • Swing Arm/Removal
    • Swing Arm/Installation
    • Swing Arm/Installation (cont.)
    • Swing Arm/Installation (cont.)
  • Chapter 17 - Hydraulic Brake
    • Hydraulic Brake Diagram
    • Troubleshooting
    • Brake Fluid Replacement/Bleeding
    • Brake Fluid Bleeding
    • Brake Pad/Disk
    • Brake Pad/Disk (cont.)
    • Rear Brake Pad/Disk
    • Front Master Cylinder
    • Front Master Cylinder/Inspection
    • Front Master Cylinder/Assembly/Brake Calipers
    • Brake Caliper/Disassembly
    • Brake Caliper Cylinder/Piston Inspection
    • Brake Calipers/Assembly/Installation
    • Rear Master Cylinder/Removal
    • Rear Master Cylinder/Disassembly
    • Rear Master Cylinder/Inspection/Assembly
    • Brake Pedal Shaft
  • Chapter 18 - Battery/Charging System
    • Charging System Diagram
    • Troubleshooting
    • Battery Removal/Charging
    • Charging System
    • Voltage Regulator/Rectifier
  • Chapter 19 - Ignition System
    • Ignition System Diagram
    • Troubleshooting
    • Ignition Coil
    • Transistorized Ignition System
    • Spark Unit
  • Chapter 20 - Electric Starter
    • Electric Starter Diagram
    • Starter Motor
    • Brush/Commutator Inspection
    • Field Coil Inspection/Assembly/Installation
    • Starter Relay Switch/Clutch Diode
  • Chapter 21 - Switches
    • Oil Pressure Switch/Brake Light Switch
    • Gear Change Switch
    • Handlebar Switches
    • Horn Button/Starter Button/Engine Stop Switch
    • Ignition Switch/Clutch Switch
    • Fuel Pump
    • Fuel Pump Relay/Thermostatic Switch
    • Temperature Sensor
    • Temperature Gauge/Tachometer
    • Brake And Tail Light Sensor/Warning Lamp Check Unit/Turn Signal Cancel System
    • Turn Signal Switch/Speed Sensor
    • Cancel Unit/Turn SIgnal Circuit
    • Turn Signal Cancel System
    • Turn Signal Relay Inspection/Position Light Relay Inspection
    • Control Unit Inspection
    • Low Fuel Warning Light
  • Chapter 22 - Wiring Diagrams - '83 Full Page
    • '83 Left Page
    • '83 Right Page
    • '84 Full Page
    • '84 Left Page
    • '84 Right Page
    • '85-'86 Full Page
    • '85-'86 Left Page
    • '85-'86 Right Page
  • Chapter 23 - Technical Features - One Way Clutch
    • One Way Clutch - Operation/Power Flow Diagram
    • Optical Fiber Anti-Theft Device
  • Chapter 24 - Troubleshooting
    • Troubleshooting (cont.)
    • Troubleshooting (cont.)
• Back Cover